
PepsiCo pilots digital twins to ‘reinvent’ manufacturing with AI - Food Dive
PepsiCo is leveraging AI and digital twin technologies to enhance the efficiency of its plant and warehouse operations before implementing any physical modifications. In collaboration with Nvidia and Siemens, PepsiCo has initiated an early-stage pilot to transform its supply chain operations over multiple years.
Ramon Laguarta, PepsiCo’s Chairman and CEO, emphasized the company's commitment to embedding AI throughout its operations to meet the growing demands of consumers. As part of its digital-first strategy, PepsiCo is utilizing digital twins and AI agents to collaboratively design facility layouts, specifically through Siemens’ Digital Twin Composer powered by Nvidia’s Omniverse AI toolkits.
A digital twin is a real-time virtual representation of a physical asset or system, which major companies like Amazon and Walmart already utilize for simulating operational changes. PepsiCo plans to test upgrades in its U.S. facilities and then introduce the technology globally, beginning with major markets through 2027.
By converting select U.S. manufacturing and warehouse operations into detailed 3D digital replicas, PepsiCo can establish baseline performance metrics for its supply chain. This innovative approach allows the company to identify up to 90% of potential design issues before any physical alterations, resulting in a 20% improvement in factory line throughput and a reduction of up to 15% in capital expenditures.
Athina Kanioura, PepsiCo's global chief strategy and transformation officer, highlighted the aim to create an intelligent ecosystem where plants and warehouses not only react to demand but also anticipate and adapt to it, paving the way for streamlined operations and enhanced productivity across the board.


